Custom mid deck hard tonneau cover.
Lower severe heavy duty super strut supporting structure. Definitely over kill but I don't weld. Version 3.0 will be all aluminum and welded.
3/4 ply with the sanded deck paint. Originally one piece design but warping of wood made it bind too tightly. Solution, I cut into 4 sections which without any weatherstripping are pretty dry on there own but a good rain will of course get in.
Scrap 2x4 intially used for support and when flipped over, for cargo containment. In practice not needed to support nor contain cargo and the extra space was gained by their removal. Cut sections when removed serve as camp tables when placed on black totes and platforms to keep out of sand or mud at camp site around the truck and tent. Can also be used as MAXX Trax and jacking platform in soft, muddy or sandy ground.
A foam diamond plate exercise mat cover keeps things mostly dry in wetter weather but it's not completely leak proof. It's also useful as another ground mat. Mat also needs some weight on it or otherwise secured or wind will take it and it's a slicker surface so cargo will slide. I also have a cut up section of a bed liner to use as a cover, super tough but also slippery. Mostly I use with out any cover as the sanded deck paint grips items with out any tie downs to prevent sliding. I use bungees as extra insurance usually.
Decks boards will self support at least 250 lbs and more with the tubs underneath. Per Home Depot the totes are rated at 600 lbs evenly distributed so with three totes I guess you could place about 1,000#.
Designed to take the midsize yellow lid black tubs which with the bed slide fits super snug.
lol
Per Home Depot "This HDX reinforced stackable 17 gallon heavy-duty tough tote will handle any storage job ranging from general storage needs to extreme storage jobs. The tote includes a black base made from durable recycled polypropylene and a yellow reinforced snap-fit lid to secure and protect your valuables. This tote is a perfect option for the meticulous organizer who demands the very best in heavy-duty storage and protection. Integrated slots make the tote lockable to keep away unwanted intruders. This tote includes innovative tie-down channels that allow it to be easily strapped down for simple transportation and fits most Hitch Mounted Cargo Carriers.
- Industrial strength construction holds up to the rigors of extreme and tough storage
- Snap fit tough top for positive snug fit
- Lockable top for added security
- Storage containers nest when empty to save space
- Can handle at least 600 lbs. of distributed weight stacked on lid
- Handles can withstand at least 450 lbs. of pressure
- Passes a drop test of at least 75 lbs. from 6 ft.
- Exterior dimensions (at top of tote) 26.88 in. L x 18 in. W x 12.5 in. H
- Interior dimensions (at bottom of tote) 22.25 in. L x 13.5 in. W x 11 in. H"
I can attest the lid can't support 200# before cracking LOL.