changing out the side gears is really not hard at all.
the way to do it is treat it like one of those baby toys where you stack the colored rings.
now this depends on what model ARB you have as well. The New RD128 is a two piece unit
http://www.arbusa.com/uploads/PDF/onlineManualsGuides/2-RD128.pdf
the Ring gear retaining bolts are what hold the case together. so what you do is remove the ring gear and then unstack the unit piece by piece laying it out on the bench.
then you will come to the cross pinion shafts that are retained by three retaining bolts these are cap screws in the RD128's case. These come out from the oposite end of the locker from the ring gear ,once you remove these and the spider gears that ride on them you can lift out the second side gear.
The other model is the older but still common RD56/RD57
http://www.arbusa.com/uploads/PDF/onlineManualsGuides/2-RD56.pdf
this is a three piece case locker and you can leave the ring gear in place and take it apart from the other side. this uses 4 pins to retain the cross pinion shafts these are exposed when the cover is removed.
once again lay everything out on the bench in order and it really isnt a tough job to do.
if the unit is a RD 56/ RD 56 and has alot of miles on it replacing all the trust washers in the unit will tighten it back up and take up some of the lash that developes because of wear.
the way to do it is treat it like one of those baby toys where you stack the colored rings.
now this depends on what model ARB you have as well. The New RD128 is a two piece unit
http://www.arbusa.com/uploads/PDF/onlineManualsGuides/2-RD128.pdf
the Ring gear retaining bolts are what hold the case together. so what you do is remove the ring gear and then unstack the unit piece by piece laying it out on the bench.
then you will come to the cross pinion shafts that are retained by three retaining bolts these are cap screws in the RD128's case. These come out from the oposite end of the locker from the ring gear ,once you remove these and the spider gears that ride on them you can lift out the second side gear.
The other model is the older but still common RD56/RD57
http://www.arbusa.com/uploads/PDF/onlineManualsGuides/2-RD56.pdf
this is a three piece case locker and you can leave the ring gear in place and take it apart from the other side. this uses 4 pins to retain the cross pinion shafts these are exposed when the cover is removed.
once again lay everything out on the bench in order and it really isnt a tough job to do.
if the unit is a RD 56/ RD 56 and has alot of miles on it replacing all the trust washers in the unit will tighten it back up and take up some of the lash that developes because of wear.
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