The Cactus Red mod thread.

crawler#976

Expedition Leader
Todd, we paid a fair chunk for the MaxCare Lifetime warranty. It has a $100.00 deductible, and covers the truck in perpetuity as it were, so they will get to fix'm as needed.

There are options for aftermarket ball joints , Dynatrack makes the best.

Mark
 

toddz69

Explorer
Todd, we paid a fair chunk for the MaxCare Lifetime warranty. It has a $100.00 deductible, and covers the truck in perpetuity as it were, so they will get to fix'm as needed.

There are options for aftermarket ball joints , Dynatrack makes the best.

Mark

Sounds like money well spent with as many times as they've had to be changed. I'm surprised that AAM's joints are smaller than a Dana 44's. I figured Dynatrac would have replacements.

Todd Z.
 

swirvin21

Hard Corps
Not to start an argument, but Carli has a set with a better warranty and EMF is coming out with some that should AWESOME! I'm starting to see a lot of reasons to swap in a 2nd gen Ram front D60 it seems... Great info in your thread!
 

crawler#976

Expedition Leader
If you're looking for a great bumper at very reasonable pricing, I can highly recommend Backwoods Bumpers. The owner, Evan House, is a great guy - he truly cares about his customers. And, as a small shop, he can and will customize things by request if within reason. http://backwoodsbumpers.com/

Started off with the bumper being damaged in transit by UPS Freight. Even after doing great job prepping the bumper for shipment, UPS managed to break the pallet in half... If I had noted that it had been damaged in shipment, perhaps it would have been possible to get UPS to pay for the stripping and recoating of the bumper, but I didn't, so it was up to me to take care of that. Again, Evan is a stand up guy - he worked very hard to get me covered, but it is what it is. He even offered to cover the cost out of his pocket - something I felt was not his fault, and wouldn't accept. So, the first step was to strip the bumper. Took me a while... I used an air chisel where possible, aircraft paint stripper and a 3000 PSI pressure washer to get the rest. After that, the bumper was sanded with 40 grit on a DA sander to rough it up.

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After doing some looking on line, I decided to try the Duplicolor rattle can bed liner. Started the coating process by doing the inside surfaces on Friday after work, letting that dry.

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I finishing the exterior on Saturday. In between coats, I removed the stock bumper, and while I knew it was pretty thin, I didn't expect it would weight about 15 lbs. No wonder they bend so easily... The bumper bolts to the stock mounts in three places on each side. The factory hitch is an interesting design, and doesn't have to be removed or loosened for the install.

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I was able to retain my mounts for the removable mud flaps we use when towing the trailer. The stock brackets were bolted back in place with the Backwoods Bumper. I didn't take photos during the install - it was difficult enough to do basically one handed as it was. I'll be having Carpal Tunnel surgery on my right hand in June, so working with no grip and the constant funny bone tingle is not really much fun. The impact wrench was a huge help! I supported the bumper on two milk crates to move it into position, and once in place, it's only three bolts per side. I replaced the stock bolts with longer grade 10.9 hardware to make up for the added thickness since I was also adding the stock brackets back on. To wire in the provided LED license plate lights, I used 2 wire trailer plugs so the bumper can be removed if necessary. An extra step, but it will make it easy to R&R if needed.

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If the bumper hadn't been damaged by UPS, this would have been an easy afternoon install. I think it looks really good!

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Mark
 

crawler#976

Expedition Leader
It's also stout - all 3/16" plate w/ 3/8" mounts. The bends should keep it pretty rigid too.

Forgot to mention, I used the license plate holes to mount the airbag valve stems - that came out real clean.
 

crawler#976

Expedition Leader
At 80709 miles it was time for new tires. I was very pleased with the 30,000 miles the Toyo AT2 Xtremes lasted, but decided to go with Cooper STT Pro 315/70-17's. The Toyo's performed well in everything but deep mud and wet snow. The Cooper's should do better in that.

Sent from my A1-840FHD using Tapatalk
 

1leglance

2007 Expedition Trophy Champion, Overland Certifie
looking forward to your cooper thoughts....getting close to tire time for me also
 

crawler#976

Expedition Leader
Initial impressions are good. We did 150 miles of pavement and 50 miles of dirt today. Highway speeds in heavy rain on I-40 were uneventful as was the mud on the old railroad/Perkinsville road from Jerome to Chino Valley. They cleared out effortlessly - almost nothing on the truck at all. Best of all, they are round and took less than 3 oz to balance - one tire only took a half ounce on one side. The ride was soft at 45 PSI street pressure, yet aired down to 25 PSI, they still showed solid sidewalls, and looked like I could have gone down to 15 or so without them being compromised as far as the bead seat goes. Time will tell...

Dennis Miller "You can't order black coffee anymore. It's un-creamed..."
 

crawler#976

Expedition Leader
Just curious if you have any updates on your fine:Wow1: rig there Mr Crawler... Cheers, Chilli...:)
Two updates...

The Cooper STT Pros exceed my expectations. They do great in mud and snow, handle the trailer towing chores just fine, and are fairly quiet on the daily driving duties.

The lockers failed to engage this weekend in deep snow/mud. After reapplying dielectric grease to the connectors, they still don't work. I did a diff service in Dec, and they worked after that, so it's time to get it into the dealer.

Dennis Miller "You can't order black coffee anymore. It's un-creamed..."
 
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crawler#976

Expedition Leader
Fox Shocks installed on all four corners. Went with the 2.0 w/ reservoirs, 10" travel front, 12" travel rear. The ride is soooo much better!

The 5100's had close to 80k on'm, right front and left rear were toast. Left rear had 4" of completely free travel before building pressure - never saw that before. They should have been replaced in late '14, but they weren't...

Socialism: A stage of society in Marxist theory transitional between capitalism and communism and distinguished by unequal distribution of goods and pay according to work done.
 

toddz69

Explorer
Fox Shocks installed on all four corners. Went with the 2.0 w/ reservoirs, 10" travel front, 12" travel rear. The ride is soooo much better!

The 5100's had close to 80k on'm, right front and left rear were toast. Left rear had 4" of completely free travel before building pressure - never saw that before. They should have been replaced in late '14, but they weren't...

Socialism: A stage of society in Marxist theory transitional between capitalism and communism and distinguished by unequal distribution of goods and pay according to work done.

Wow - you had apparently little to no damping left in your suspension. Must feel a lot more controlled now.

Todd Z.
 

chilliwak

Expedition Leader
You really need to just ditch all those old Chebbies and buy a a Cummins Dodge Chilli... You know you want to!!!

All I need is someone to slap me in the face with $50k and say here, take it, and I might just do that. Untill then I will stick with my low budget rigs...:)
 

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